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Mar 05, 2014· Late breaking: A broken tooth in the SAG mill bull gear has forced Imperial Metals to suspend milling at the Huckleberry copper-molybdenum mine 123 km southwest of Houston, BC. Depending on parts availability, repairs may take as long as four months. Imperial holds a 50% interest in and is the operator of the Huckleberry mine.
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Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.
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applications, teeth are copper or silver plated to prevent or reduce initial pitting. Rexnord Industries, LLC, Gear Group 108-010 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Telephone: 414-342-3131 August 1978 Fax: 414-937-4359 e-mail: [email protected] web: Replaces 690801 Failure Analysis † Installation & Maintenance
At the Huckleberry mine, copper production was 34.0 million pounds, down from 41.2 million pounds in 2013. The production was impacted by the SAG mill bull gear failure in February. The mill was restarted with a temporary repair in April, and operated until December when a new bull gear was installed. Following the repair, the mill has been ...
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Jun 06, 2016· SAG Mill Design and Specification . The Kidston plant was designed to process 7500 tpd fresh ore of average hardness; but to optimise profit during the first two years of operation when softer oxide ore will be treated, the process equipment was sized to handle a throughput of up to 14 000 tpd. Some of the equipment, therefore, will become ...
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We will begin with the mill's bull gear assembly and work towards the motor, The BULL GEAR, sometimes called the RING GEAR is designed to turn the mill transforming the energy of the motor into motion for the mill. By mill we refer to Ball Mills, Rod Mills and SAG Mills. Anything gear …
For machining conditions recommendations and tool selection advisor, refer to ITA application.
the mill speed as a fraction of the critical speed, ϕC, can be observed by plotting the process power and torque draw superimposed on the relevant motor capability curve. Such plots for an example mill, the SAG mill at Cadia (described by Dunne et al., 2001) is shown in Figure 3.
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Nov 26, 2019· The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...
A gearless drive SAG mill, 12 m diameter and 6.1 m length (belly inside liners) with a motor power of more than 20 MW, went into operation at Newcrest Mining's Cadia Hill gold and copper mine in Australia, with a throughput of over 2,000 t h −1 (Dunne et al., 2001).
For the mining industry, our semi-autogenous (SAG) grinding mill uses a minimal ball charge in the range of 6-15 percent. It is primarily used in the gold, copper and platinum industries as well as in the lead, zinc, silver, and nickel industries. Autogenous (AG) grinding mills involve no grinding media as the ore itself acts as the grinding media.
Jul 28, 2015· Grinding Mill Gear Assembly. We will begin with the mill's bull gear assembly and work towards the motor, The BULL GEAR, sometimes called the RING GEAR is designed to turn the mill transforming the energy of the motor into motion for the mill. By mill we refer to Ball Mills, Rod Mills and SAG Mills.
Copper Mountain first feed to the SAG mill occurred in late May, 2011. The circuit began ramp up in mid-June of that year, with more consistent operating run times on the SAG and Ball mills. Plant throughput in the first months was quite variable with throughput tonnage greater than 40,000 tons one day and less than 25,000 the next on some ...
SAG mill, ball mill, ring gear, dual pinion, drive systems, variable speed .... even load sharing between the two motor and pinion drives a clutch is not required. ... Feb 04, 2008 · Ball Mill Drive Gear ; Newer Older Check out the size of that bull gear! Want to format your ... keyboard shortcuts: ← previous photo ...
The grinding circuit for the Copper Mountain project consists of one FL SAG mill and two FL ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334
Dec 18, 2019· SAG mill, 18′ diameter x 10-1/2′ long, manufactured by Fuller, rubber-lined, driven by 1500 HP, 4160 volt, 1192 RPM, continuous motor, 5010 frame, thru Moventas gear reducer, 4.5:1 gear …
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